It is common for tablet manufacturers to exceed the maximum compression force ratings of their tooling to form a quality tablet. This situation usually arises when an issue with the formulation or powder causes the press operator to exceed the recommended force range of the tooling in an attempt to produce an acceptable product. However, going beyond the prescribed tooling rating may result in premature tool wear or failure and possible damage to the press. With proper formulation development and tablet design, the tablet press operator should be able to manufacture quality tablets without exceeding the tooling’s maximum compression force rating.